FTTH Cable Manufacturing Line – Cutting-edge Production System
Were you aware that contemporary glass-fiber wire networks function at rates of up to 190 m per minute? This incredible efficiency stems from sophisticated production methods tailored to high-speed manufacturing.
These systems are constructed to process diverse wire variants, including service cables and firmly insulated cables. Their efficient construction, typically below twenty-six meters, suits them well for modern facilities.
Seamless coupling with automated manufacturing systems ensures smooth functioning. Via MES/ERP connectivity, these fiber ribbone line production lines offer unmatched precision and efficiency. Thus, they are preferred for enterprises striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Efficient manufacturing setups are crucial for satisfying the rising demand for steadfast connections. These systems aim to manufacture top-grade glass-fiber cables that drive today’s connectivity grids. With advanced technology, they provide for accuracy and swiftness in all phases of the process.
What is an FTTH Cable Production Line?
An FTTH production line comprises a unified setup to produce FTTH drop cables. Such cables are made up of uncoated strands reinforced with steel or FRP, encased in protective sheathing. This produces a robust and effective system for fast digital connectivity.
It supports multiple materials, such as PVC, LSZH, and PE plastics. This versatility confirms it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism provides accurate strain regulation, ensuring stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its exactness and productivity. Here’s why it’s a top choice:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are reshaping the process by which fiber wires are made. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
At the heart of our system is a customized 50mm extruder engineered for exact substance allocation. It secures consistent quality throughout each cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, this system is power-saving. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fibers in stainless steel tube handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Upside |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Low-cost energy performance |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON Controllers | Reliable and exact performance |
| ERP Connectivity | Live process supervision |
Uses of the FTTH Manufacturing System
Advanced production setups have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems offers considerable gains to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
Our system ensures Fiber draw tower high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Benefit |
|---|---|
| High-Speed Production | Superior output rate |
| Efficient Power Usage | Lower energy costs |
| Minimal Signal Loss | Superior performance |
| 1000mm Working Height | Enhanced operator comfort |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.